This is the circuit board out of my first multi-voltage tester when I was an apprentice in the 1980's. It was quite an expensive unit at the time, but is designed for professional use.
The circuit seems simple enough with just a single sided circuit board and traditional through hole components, but it was an arduous thing to reverse engineer due to the very weird way the components are used to achieve a lot with the components of the era.
There are two distinct sections. The simple two-LED polarity indicator with PTC resistor to regulate the current thermally, and the main section that does devious things with standard transistors.
I think the PNP darlington is used to provide more current to the 12V LED, which has its own circuitry.
The 39V zener seems to be capping the LED-transistor supply to protect against overvoltage. The LED transistors themselves are being used in a non-standard way that possibly allows them to cascade progressive LEDs in series for maximum intensity at low current.
The LED supply is created by a fixed 120K resistor in parallel with a PTC thermistor that allows higher current to flow at lower voltages, but thermally regulates the current down at higher voltages.
In the future I'll reverse engineer a generic Chinese multi-voltage test light to see if they have copied the circuitry from what I believe to be an original Steinel design.
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If you work in the electrical industry, you may have come across the classic LEDs voltage indicating test lights. Let me show you these operating and then I'll show you the subject of this video which is this ancient possibly the Grandaddy of them all. It's a Steinal Electrical tester so I'll bring in this socket, defeat all the safeties with this death adapter I shall then stuff this in and the LEDs will light. I'll shoot it so you can see.

like because I'm not going to be very bright, they're they're lit and it's displaying AC I'll demonstrated by the plus and minus both lighting and 230 volt which is the voltage that I'm measuring which is probably close to about 240 volts because that's what the voltage is here. However, I think a lot of these or the original design to probably copying this original stainer one and I bought that. This was my first fancy set of test lamps but round about the 1980s and if we take a look at the circuit board in it, it's strangely complex. Let me point out some things in this.

then we'll Zoom a bit closer because uh, I had it took me a long time to reverse engineer this I Literally Well, to give you an idea, I had literally had to print out a much bigger one just so I could see the components. But anyway, let's focus down under here and take a look at this. There is a capacitor. I Thought the capacitor was going to be part of the power supply circuitry with things like Zener diodes to actually give a stable supply for LEDs or power the probe.

It's not, it's just basically connected between the two probes. It may be for filtering and also to provide a slight load on the circuit to avoid false readings. It has four diodes here and I thought that'll be a bridge rectifier and four diodes here and I thought that'll be a separate Bridge right far. Not sure why it turns out all those diodes are just Uh series Pairs and it's one big bridge rectifier.

There were a couple of links from a to A and B to B simply because the circuitry has a sort of like the high voltage at one end going to the sort of zero volt rail the other end and they wanted to keep tracks off the circuit board with the full means potential between them because they they have to allow high clearance and putting links in is the best way to do that. There are two PTC thermistors. one with this resistor is dedicated to these two LEDs which are the polarity indicator LEDs and also the low voltage indicate realities and also there's one up here which is part of the LED circuitry in conjunction with this Uh, fixed value resistor which is going to get quite warm in use and there's another resistor here used for providing the reference voltage to a resistive divider that then goes down. let me show you the schematic.

that's the best bet. Jump straight into the the juicy bits here. the probes. The one at the tip is marked positive and the reason it's marked positive is just because if you're proving something when the positive LED lights, if it's DC that means well, it is your touch of something positive.
If a negative LED lights you've touched something negative. So on AC they'll both light. they'll flicker bats forward. There's the 36 nanofired capacitor.

Quite odd markings I Would guess is that going to be 500 volt rated much to 650 above it for not sure 500 volt. I guess might be the rating at the Ace AC rating perhaps higher for the DC but then there are two resistors 3.7 K by default, that's a PTC thermistor. It starts off with that resistance, but as it gets hot, the resistance increases and it basically self-regulates so it can't sort of overheat. Then there's a 506 Ohm resistor to help limit Imran in Rush current particularly if you use it in a very cold climate and that starts off the lower resistance.

And then there's a two inverse parallel red LEDs that basically stick that across whatever Supply AC or DC one or more of these LEDs will like to show you if it's D series in the party. Then comes a bridge rectifier with eight Em513 diodes, the rated 1.6 000 volts each. At one amp, they're rated A Cut Above the classic one and four double seven. And for extra safety, they've got two in series on each leg and they feed to the main negative reel and the main positive reel of the rest of the circuitry.

Rest of the circuitry starts getting a little bit. Wild Yeah, actually. uh, Drew this vertically. I'm going to have to zoom out a little bit.

sorry about that because uh, it's the way it fitted in. So here it is. Here's a positive reel from the bridge right far. Here's the negative reel from the bridge react for our butcher called zero Volts here.

this circuitry here and the 120k resistor and the PTC thermist to provide a current limited supply for the LEDs that dynamically reacts to the voltage. So if the voltage is very high initially, when you connect the probes on your off and see the LEDs let up really brightly and then fade away, that's the PTC thermistor heating up and regulating the current down to a sensible level. and we also have a tap off that rail for the 270k that then feeds the potential divider with a little decoupling capacitor here to provide stability at the top of this chain of transistors that are turned on by these. Taps To like the LEDs but it's really weird.

circuitry. There is a what looks like a PNP Darlington which is measuring the voltage differential I think between these two rails which means it may actually bypass current down to light the 12v LED brighter and this is a gas By the way, when the supply voltage is low before it's actually able to actually divide it down through, well, these resistors because the current will eventually flow through that led through the resistor array. but also, it seems to be tied into controlling the switching on these LEDs above a certain threshold. It's quite odd circuitry.
It's also creating a supply rail with a 39 volt Zener diode which is feeding loads of Npn transistors. Now, normally Npn transistors switch the negative rail, but in this instance they're collect. their collector is actually going to the positive rail, which means that the voltage that the emitter is at will affect the base turning on. I Wonder if that's how they I wonder if they actually they're using some clever technique to effectively sequentially step these LEDs in a large series line.

It's very hard to follow the circuitry because it is so devious and uh, and clever. I'm just going to zoom down a little tiny bit more, a little tiny bit more Again, watch me go too far. I Went too far. That happens.

but you've seen that there's just power rails up there anyway. Um, I'm not even sure what this one in for a one for eight diodes for at the bottom here for the 24 volt. Supply But uh, this starts off with a it's all strained circuitry. This must have been breadboarded in the workshop when they designed it and then they must have just shuffled components because that 4.7 volt zener Diode here with a 36k resistor in parallel.

it's very hard to just get your head around it. It's not a decisive uh transistor on transistor. off. it is very, very analog.

and certainly when you apply voltage to it, the 12 volt light starts growing above about 8 volts, the 20 volt one volt, 24 volt LED starts going above 16 volts, and the 51 volt one starts going above 36 volts. A very strange circuitry, very hard to get your head around. It took me a lot of time to even draw the schematic because one of the things that makes it easier to draw schematics is saying all right, that transistor is switching a relay or some LEDs and you just know how it's going to be connected with these ones. It is so old-fashioned and analog that it's actually really complex.

So no, no, I'm quite tempted to see if I can find a a generic Chinese one of these testers I do have one somewhere here I've found the case of it, but not the circuit board. and once I find that I'm going to compare them and see if they've copied a component for a component because it's almost certain that because Steinel were the daddy, they got in there first. with these Led Uh display units, these test probes, it's most likely that their design has been copied left, right, and center, and most modern probes, probably all a lot of their circuitry to this original design, which makes it very interesting. Very interesting indeed.


15 thoughts on “Was this the first led test light?”
  1. Avataaar/Circle Created with python_avatars Roy Tellason says:

    Too many of these old analog skills are lost these days. 🙁

  2. Avataaar/Circle Created with python_avatars Dan Bowkley says:

    It's so dependent on the specs of those transistors, if you sub anything you'll have to go thru and redo all the resistor values too. Yeah I'm glad I didn't have to design that!

  3. Avataaar/Circle Created with python_avatars Len 'Kusov says:

    I remember making a couple sets of test lights as a teen, this was about 10 years ago. I kinda just cheated and used the potential dividers to drive the lights directly, I had a low-voltage DC test lamp made out of LEDs (a cascade of color using the forward voltage as a reference, started with red LEDs up to 5 volts, then a blue one, then back to red for granularity up to 14, then blues up to 24V) and then a high voltage AC/DC one with neon indicators that went up to 600V iirc, for messing with vacuum tube gear. This is a little more elegant, has some actual safety in the design and means you don't need 2 sets for different ranges, but god the granularity of the red LEDs on low voltage was extremely useful even if I did have to hold my hand over the thing to see the topmost LEDs…

  4. Avataaar/Circle Created with python_avatars Robert Fallows says:

    I just took apart an electric stapler that finally died. 1999 was printed on the pcb. I was surprised by its complexity and the tiny but powerful motor in it. It couldn’t run mechanically but all the electronics still work. Pretty cool

  5. Avataaar/Circle Created with python_avatars Narazu-ya says:

    i see good componet on board, def not cheap chinese jobby

  6. Avataaar/Circle Created with python_avatars Electronscape UK says:

    That Death-Adaptor has some suspicious black marks on it…….. LOOOOOOOOOOOOOL .>>> LOVE IT <<<.

  7. Avataaar/Circle Created with python_avatars MisterTalkingMachine says:

    Love seeing the old Siemens & Halske logo on the cap

  8. Avataaar/Circle Created with python_avatars RomanoProductions says:

    BigClive had pleasure in drawing this schematic 🙂 I love that 🙂 Thank you BigClive 🙂

  9. Avataaar/Circle Created with python_avatars Olmost Gudinaf says:

    The curcuit is not mysterious at all. We used to make bar graph LED VU meters using exactly the same principle when I was a teenager (30-40 years ago).

    The idea is very simple. Each transistor is an emiter follower. It starts conducting when the base voltage reaches the forward voltage of its emitter LED plus the base-emitter offset. The resistor divider ladder feeding the bases determines when that happens.

    The darlington pair plus the bottom transistor form a current limiter. As the current through the LEDs rises, so does the voltage drop between the positive rail and the darlington emitter. But the voltage at its base does not, it is only determined by the input voltage. Thus, the darlington base-emitter voltage difference drops and the darlington closes, closing the bottom transistor (the one with all the LEDs in its collector) and reduces the current through the 12V LED.

    Other components, like the diode and the zenner, cater for non-linearity of the indicator.

  10. Avataaar/Circle Created with python_avatars Chris Robinson says:

    I'm thinking that the extra diode is to drop a known voltage across the LED for 24 V since it's otherwise redundant. They must have been having trouble with either the LED not turning on decisively or being over voltage when it was the only LED being lit.

    I agree, a very strange circuit. I think they started with a resistor network to drive the NPN transistors to turn on the LEDs (because: old school relay signalling design) and the basic current limiting PS (resistor and thermister and zener) and everything else is there to solve one problem or another on the bread boarded prototype (caused by low impedance relay design being applied to a high impedance solid state design. When you look at it this way it seems to make more sense.)

  11. Avataaar/Circle Created with python_avatars cdwyatt89 says:

    Seeing this makes me want to crack open this old line polarity tester that has neon bulbs, I think? Doesn't have any manufacturer info on it, so I'll have to go digging.

  12. Avataaar/Circle Created with python_avatars Hola! ^Gecko^ says:

    an old Wiggy is more fun!

  13. Avataaar/Circle Created with python_avatars Protomaker Black Sprint Original 3D Printer says:

    Tingles fingers close to Live and Neutral 240 v, shocking

  14. Avataaar/Circle Created with python_avatars Mark Stuckey says:

    A humble suggestion Clive. I don't think it helps to see these transistors (the BC 327's) as digital switches. They are, of course, emitter followers. The pnp darlington in conjuction with the BC546 is a sort of current mirror (or compensator) so that, as the voltage increases, the LEDs each maintain the same brightness (fixed current). The "jack-up" diode on the lower BC327 just provides the correct bias (regarding the presence of the 4v7 zener; 4v7 have almost 0 tempco). The "12v" LED makes an excellent regulator if its current doesn't vary too much.

    This doesn't seem too odd to me (now I'm showing my age, started electronics as a hobby in the late '60's, worked in the industry in the late '70's) as often we would have to devise things around transistor characteristics (though I've forgotten Ebers-Moll). A friend and I needed to make a very low noise regulator (for a RIAA pre-amp; BEO cartridge if I remember) and we decided to use LEDs because zeners can be very noisy.

    Anyway, thank you for this interesting circuit, an interesting "blast from the past".

  15. Avataaar/Circle Created with python_avatars Steven Miller says:

    "I'll defeat all the safeties with this deathdapter"

    pulls out charred adapter

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