The random black dots in the dead lamps makes me think they've had more than a simple overcurrent experience, especially as the solar unit has a current regulator set for 220mA (about .7W at 3V) meaning that a single lamp would handle the current on its own.
Thanks to the wonders of zero electrical standards the lighting loom on this string of lights is full compatible with one used for 120/240V lights. That makes me think that someone without proper electrical knowledge has tried to extend a higher voltage set with this solar string and in doing so, blown every single lamp. They have then probably returned the set they destroyed as being "faulty".
It's interesting that the phosphor gel covered LEDs actually break high current in a controlled manner like a fuse without exploding. Previous tests have shown that they are almost boring when overvolted. It's likely that the gel contains the fault in a controlled manner without letting a metal arc form from the failing tracks and bond wires.
There is a single chip solution for powering LEDs from a single lithium cell, but in this instance the designer has gone with a fairly complex circuit using some novel components to achieve a more customisable result. The large solar panel looks promising. I just need some sunshine to test it.
The 18650 lithium cells are each marked 1800mAh with a date code of 2021 and are branded Yueyu.
Their actual capacity came out closer to 1000mAh.
If you enjoy these videos you can help support the channel with a dollar for coffee, cookies and random gadgets for disassembly at:- https://www.bigclive.com/coffee.htm
This also keeps the channel independent of YouTube's algorithm quirks, allowing it to be a bit more dangerous and naughty.
#ElectronicsCreators

This video is about a set of outdoor solar lights with a really nice solar panel. It was recommended by a friend who said uh I've got a set of these. You really want to see the solar panel. It's really good.

It fills up the whole area and it does I think it's the laminated plastic uh type of a silicon s panel. However, I tried ordering a set from an eBay seller and because I'm currently on the aisle of man they just basically canceled order. they wouldn't send it. so the only person I could find that was like to send it by standard mail.

uh was somebody that looked as though they were selling sort of customer returns. So I ordered one and when it arrived uh it turned out that the lights didn't work and if I turn this on. These have had an absolutely terrible incident because if I take a working lamp and screw it in, it lights up every single other light is dead and it was pretty clear that they were because if you you look through them, the filaments uh inside the little LED filaments all have black dots down. The only way I can think of this happening on a low voltage set is if someone has plugged this standard connector uh into an ex.

They've tried to use it to extend a 240 volt set which would have been very violent and literally blowing every lamp in the process but then to addult to injury. They then got the spare lamp and they plugged that in as well so every single lamp is dead. However, the seller did the noble thing and they sent me another set. So in a way, that's a win because the other set does work.

and now I've got two of these lovely solar panels and we can explore one. Let's open it up. So I see, there's 1, 2, 3, 4, 5, 6, 78 uh screws in here little tiny ones. so I'll whip them out and we can get inside.

It's worth mentioning that, uh, my preference for solar panels. The ideal ones would be the ones that were on glass. My second preference is the ones that are laid onto fiberglass like you'd get the um, what's the best way to describe that I'm looking around and see if I can find one and oh, there's one. These ones.

You know, the ones that are on a fiberg, glassy type circuit board. CU It's got a good, uh, rigidity and it protects the cells, especially against thermal expansion contraction cuz it's got a similar characteristic. Um, that, and, uh, morphous. the brown sort of panels.

They're quite good. This is where, yes, a cordless driver the high speeed one to zip these screws out would have been a benefit. That's all right, it says down. Downside Install.

Let's see what we got in here. We've got one screw not quite out yet. the solar panel over got two 18650s. Lots of uh, hot milk glue around where the cable goes out.

Uh, these are 1,800 mlia cells. at least that's what's printed on them. It doesn't necessarily means that what it is. And there's the circuit board.

So you know what happens now. I'm going to take the circuit board out I'll take a picture of a reverse engineering and we can explore the circuitry one moment. Please, Reverse engineering is complete. Let's explore this circuit board.
It's quite interesting. On one side we have the USB micro USB input connector. We've got a moment action clicky button and a click on click off button. On the other side we have a lot more.

We have a red green LED I'll Zoom down this because you know what that? this. There's a lot. There's a lot to take in in this circuit board. Have a red green LED controlled from a 4057 which is a standard charge chip.

so there's a USB connector. It's providing power to the 405 57 which then charges the cell when you're not. well, you can probably charge it with solar and this it's going to charge it around about 1 amp. The cell protection is a D3d uh with support components.

Down here there is a universal mystery microcontroller and a very interesting chip 7136 which is a linear current regulator that you might find normally in your LED ceiling lights, but in this instance they've got a variant that is a regulating the current through the LEDs courtesy of this auxiliary mosfet and then a mosfet being controlled by the microcontroller to switch the actual LEDs on and off and make them Flash and do things Uh, there's a current sense resistor down there for that current regulation circuit uh, a couple of resistors for the LEDs uh, and a couple of resistors here for uh, pretty a slight load in the solar panel and also providing a slight signal to the microcontroller to uh sense dusk when the voltage in the S panel drops down makes it don't sound so easy. It took a long time to reverse engineer, but here is the schematic and I'll zoom in even closer for this one. This is one of these things that you know. There was so much time spent finding mystery chips on the internet and getting data sheets for them that, uh, It kind of.

It's odd to actually just give a quick summary. So here's a Usbn: It's using the proper circuitry. here. it's using A25 Ohm resistor and a decoupling Capac just to provide a stable Supply into the 4057.

Most Uh circuits seem to miss this resistor, but it is shown the data sheet. There is also a very odd 300K resistor going from the USB input over to the chip to enable it that's not normally used in other circuits. Sometimes it just tie. If there is even an enable pin, they'll just tie it to the positive input.

There's the programming resistor 1.1k which is round about uh 1 amp usually for that I think and then we got two 1K resistors for the two. L is red and green which go to the Uh chips so it can signal if it's charging or it's completed charging little. DEC discovering capacitor to the Z volt rail. A little block there underneath the capacitor means it's tied to the Zvt rail down here.

Um, there's the solar panel. Oh uh, let's go to the Lithium cell first. So the Lithium cell is here and it has a D3d which is an all-in-one mosfet and Uh protection circuit and it measures the voltage across the Lithium cell via this little decoupling Network just to provide a stable Uh voltage 100 ohm usually 100 Nano here that provides feedback. The 1K resistor is a reference resistor.
It can detect when there's very high current flowing and uh, basically short circuit and over uh, charge and discharge protection in terms of current, but the Uh this detects when the voltage gone too high or too low. The microcontroller I would expect to turn off prematurely, but as this is the solar panel can theoretically charge that up until the D3d kicks in, which is a bit above the normal charging voltage of a Lithium cell around about 4.25 volts. Usually, the solar panel charges the Lithium cell as an alternative to the USB via this shot key Diod and it just goes straight to it. The current limiting is purely what the solar panel can deliver um, the output of the solar panel is monitored by the microcontroller here by a 10K resistor.

So it's merely looking at the voltage on the solar panel. It might even just be looking at a logic level. When it tacks, it's gone below that level. it will uh, tell it basically that it's Dusk and to turn the lights on.

It's worth mentioning that these chips tend to have protection DS in. so this has to be quite a high value of resistor. Otherwise, the Uh chip could this Uh solar panel could effectively via that resistor feed the positive rail. Although there's not going to be much load on the positive rail cuz there's just a couple of chips on it.

There is a switch between the Lithium cell and the LED and control circuitry. Technically speaking, the solar panel can kind of keep that awake by trickling current in there. That is quite odd. I Wonder if it will keep triggering it when it does that? There's a 100K resistor across the solar panel, though, to provide a slight load just to make sure that when it gets dark, the voltage across it goes low enough that this Uh microcontroller can sense that the microcontroller has very few pins used.

It's got the power pins. Then it's got three pins. One is a switch input just for a clicky switch to actually change the settings, one is the dusk sensing input, and the other drives a mosfet. The when it turns the mosfet on, there's a 100K pull down resistor to keep the mosfet off normally then a 10K resistor to actually turn it on, but the current can't just flow straight through the LEDs and through that mosfet.

This is where most circuits would just have resistor and series of the LED but in this case they've used this D Well, it's not a D I Think it may actually say D 1 7136. That was quite hard to decipher because there's a very similar chip. Um, very similar chip that is just a simple 3.6 volt regulator which wouldn't make a lot of sense given that. uh, the half voltage of this cells 3.6 volts.
But it turns out uh, there's an equivalent QX 7136 which is a data sheet and it's a LED current regulator that can either limit the current through the LEDs directly on its LED pin cuz it has a built-in mosfet or you can use an external mosfet. and they've used an external mosfet. I Wonder why they didn't use the one that's built into and they actually chose to use an external one instead. But there's a current sense resistor and it's looking for a voltage across that resistor to measure the current of about 05 volts.

50 molts. Let me show, there's the that circuitry. It's really simple. It's a opamp with a 50 molt reference and then the current sense resistor simply starts turning in that internal mosfet off or drives the external mosfet off When uh, it starts reaching the required current and the voltage across that rises to that level.

There is another page here and it's the odd uh, Dw3, Which is there's the short circuit protection resistor. Let me zoom out for this because that is quite big. Uh, you can find the data sheet for this online, but there is the network across the Lithium cell that goes via the 100 Oh resistor and the Uh 100 Nanard capacitor um and then goes to the sense input um, and it switches. It's got two mosfets built in, but strangely it uh, it has the control outputs going to the mosfets actually leaving the chip and going back in just for versatility.

Quite a complex number of integrated circuits in this, but the main thing is that this module, which is always active when it's turned on. This connection here goes up to the positive Ra. Uh, this circuit will continuously be wanting to regulate the current uh based on the voltage across this resistor here. So when this transistor turns on, uh, the current through the LEDs will be regulated now.

I Did discover I Dug out a set of 240 volt lights. Hold on. Let me get the original ones. These are the dead ones that someone has had a terrible incident with and they've got little black dots inside.

It's worth mentioning that uh, worth mentioning that LEDs Don't fail the buying. These are failed in a very controlled manner I'm assuming they may have been put across the mains. Hold on. Where is the set of Lights This is a real set of 240 volt lights and it's just basically provides 240 volt C across these.

Where is the connector at the end of this? the extension connector? There it is. This might explain how this could happen. so this would be 240 volts, this string would be 3 volts and they are completely Uh compatible. You can plug them directly in, straight into 240 volts.

I Reckon that someone may have bought these off Amazon or something like that cuz this whole thing is a hint of Amazon returns to it I reckon they may have bought them off Amazon as a cheap extension to their existing lights, plugged it in Blowing them up and then returned them and said these don't work Uh, but that's okay. that uh turned out to our benefit because we got to reverse engineer stuff and work out what had happened. So that is it. It's an interesting little circuit.
SL Avalanche Happing the background uh and quite complex I mean the fact it uses an unusual charge chip. it uses the unusual protection chip unusual variant and then it's got that unusual use of the linear current regulator makes it quite a complex circuit. and there are one chip solutions for this. but they've used uh this approach because they just wanted to deal with higher currents and give themselves better options.

It let them it. Let them um charge the bigger cells which I'm I'm going to test I'll put a note in the description down below of the capacity of those cells once I tested them but Um by using this Uh arrangement of components that let them specify currents through the LEDs that let them specify by charging currents that just let them tune things to their own Uh desires. But there we have it. a very interesting Set of Lights and well worth taking apart.


12 thoughts on “Dead solar lights.”
  1. Avataaar/Circle Created with python_avatars Darren AM says:

    Hey Big C, I did a bit of "research"…did you know the solar panels on the rovers NASA sent to Mars cost 1 million dollars per square inch ?. Don't know why I'm telling you that but I just thought it sounds cool.

  2. Avataaar/Circle Created with python_avatars sulcusulnaris says:

    The data sheets used to be in English. Then multilingual and now more and more only in Chinese. Without such a live translation with a smartphone camera, you would be lost.

  3. Avataaar/Circle Created with python_avatars Tedys Electronics Tech Channel Я says:

    Without reverse engineering they cant understand their mistakes 😊

  4. Avataaar/Circle Created with python_avatars irishguy200007 says:

    What's the problem with the Isle of Man for eBay?

  5. Avataaar/Circle Created with python_avatars Demef says:

    The little current regulator chip (U4) needs an external FET (Q2) because presumably the amount of current that U4 would have to handle is higher than the chip can handle. U4 is a linear IC that requires classical transistors (either bipolar or MOS). A power transistor like Q2 has a special process optimized to handle large currents using a small die size. The linear device COULD incorporate a much larger transistor that could handle the larger current, but the increase in die size would increase the chip cost substantially. It's far cheaper to reduce the size and cost of the linear IC and tell the customer to buy an external pass transistor for a few pennies more. Cheap consumer electronics is a case study in cost control!

  6. Avataaar/Circle Created with python_avatars Jan-P Crö says:

    good video! ❤

  7. Avataaar/Circle Created with python_avatars Steven Gill says:

    No comparison to those dollar store specials…occaionally you find ones that last a few years, and their performance can be improved by upgrading the single AA NiMH battery, and protecting from the weather by placing the top unit in a canning jar….
    the rest don't make it through a northern California winter with over 30" of rain and days about the same length as the Isle of Man….

  8. Avataaar/Circle Created with python_avatars Sukki Blue says:

    The previous owner was clearly a fan of the scientific method; blasting an entire set of lightbulbs with 240 volts, then trying again to make sure it would have the same effect.

  9. Avataaar/Circle Created with python_avatars Allan {a.k.a. RocKITEman} says:

    "They're all dead, Dave." 😉🤭

  10. Avataaar/Circle Created with python_avatars Haris Dilberović says:

    Ave frowns upon not using unnecessary tools 🙂

  11. Avataaar/Circle Created with python_avatars George Styles says:

    That thing looks like a perfect project box for esp32 controllers and suchlike, with a built in power, solar and charging circuit, and waterproofing.

  12. Avataaar/Circle Created with python_avatars Melkior Wiseman says:

    I've been running a chain of around a dozen LEDs from a Li-Ion protected cell which is switched and charged via a circuit I found on a web site. The circuit uses 2x NPN transistors (2N2222 or equivalent), 4x resistors and a diode. It turns the lights off and on automatically and allows the cell to charge when there's sufficient current. The solar panel doesn't provide sufficient current even in full sunlight to stress the cell, and the protection circuit prevents the cell from being either over charged or over discharged.
    So far, it's been running for roughly… 4 years? 5? Something like that. They provide enough light in my carport so that I can see where the keyhole is even if I have to return home late at night and I forgot to leave the outside light on.

    I have another set of lights which used to use a circuit similar to the one in this video (and a virtually identical case), but that went dodgy (I think due to corrosion of a switch) so I changed it over to using the same switching circuit. The one thing I need to do is to add a second protected lithium cell in parallel since only one doesn't last long enough with such a long string of LEDs to drive.

Leave a Reply

Your email address will not be published. Required fields are marked *

This site uses Akismet to reduce spam. Learn how your comment data is processed.