I was sent this 12V lithium power pack to take a look at. The owner had taken a look inside and noted that there didn't seem to be any obvious balancing or protection module for the cells. Let's take a look inside.
The measured capacity of the cells is 2,200mAh per cell, so a total of 12V at 2,200mAh or if you cheat the figures and add the cell capacities up it comes to 6,600mAh.
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13 thoughts on “3-cell lithium power pack with no balancing?”
  1. Avataaar/Circle Created with python_avatars John Bache says:

    Dirty hack, add a 4v2 zenner and series resistor across each cell?

  2. Avataaar/Circle Created with python_avatars John the Fact Fddict says:

    I have actually noticed a slight trend with DW-01 and dual mosfet protection modules
    upon cutoff in series with other cells on discharge they tend to act like a reverse bias diode at a few percent of their max current allowance
    so if a pack like this was, say, used on a short LED strip(the likely intended use case) it would dim down to pack-1 cell voltage(6-8.4v) and keep chugging along as long as the current remained under about 10% of the module limit
    still not ideal(I would slap a cheap Schottky 10-15a reverse bias in parallel with each cell ) then use this on a voltage variant tolerant system like the USB buck port
    actually with the diodes this pack would be fairly ideal for an "always on" usb port possibly even just using a 13v input with a diode and letting it stay plugged in forever and using the usb to power something like a small network switch that takes 5v
    power goes out and you keep your basic access point/switch going without a fully AC UPS device
    heck even the ~12v port would do that well as most "12v" network gear takes in 12v but then instantly bucks down to 5v or less
    and fuck my worn laptop keyboard the K key needs to be jabbed so hard to register

  3. Avataaar/Circle Created with python_avatars Peter Sage says:

    I suspect that the 10S battery on my e-bike has a similar dodgy protection topology, but the battery case is so tightly packed that I can't safely remove the individual cells and restuff it. Any ideas on reconditioning the cells in situ?

  4. Avataaar/Circle Created with python_avatars DoctorX17 says:

    Well, at least it wasn’t 3 bare cells with no protection connected to a 12v adapter, lol

    I do think they’ll drift over time; have you been able to test it over these years, or did it end up forgotten on a shelf as you moved to bigger and better things?

  5. Avataaar/Circle Created with python_avatars Roy Tellason says:

    This kind of nonsense makes me want to build power banks with all of the cells in parallel. Need a higher voltage? That's what boost converters are for…

  6. Avataaar/Circle Created with python_avatars j s says:

    Multiple protection curcuits are really key these days but can be lacking

  7. Avataaar/Circle Created with python_avatars turokforever007 says:

    In the early days of RC lipos a very good make didn't have balance leads. So after a few years of use i fitted balance leads and all 3 cells were the same voltage

  8. Avataaar/Circle Created with python_avatars phil merrifield says:

    Oi Clive I want my screw drivers back 🤣🤣🤣🤣🤣🤣🤣🤣 hope you are OK and safe

  9. Avataaar/Circle Created with python_avatars Michele Primavera says:

    Those are “super”

  10. Avataaar/Circle Created with python_avatars Jan Schermer says:

    Actually the one that reaches the high cutoff voltage first is likely the lowest capacity one, and they will all reach the low cutoff voltage at roughly the same time because even though one might only be charged to a lower voltage it would still contain the same capacity.

  11. Avataaar/Circle Created with python_avatars Gary Ritter says:

    if not balanced and not precisely matched, I'd expect the difference in charge between the top charged and lowest charge ones to gradually increase over time until the pack stops being usable for no reason other than you can't charge the top cell or discharge the bottom cell anymore and you'd think it dead.

  12. Avataaar/Circle Created with python_avatars 🏴󠁧󠁢󠁷󠁬󠁳󠁿Luminous Fractal says:

    Had a few of these i use for bike lights (security camera battery packs). I was pondering adding some leads for balanced charging using a lipo blance charger i have. Dont want to burn the house down though. Whats the explosion risk? 😞 disapointing to know i wont get full use of the capacity if one of the cells is dipped. Any workarounds for that? (Im awful with circuits but here to learn 😅)

  13. Avataaar/Circle Created with python_avatars P Anon says:

    Who else would like to see Clive do a vid of just cells going nuclear? He can bring the containment pie dish outside.

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